What industrial flooring services do you offer?
We provide a wide range of industrial and resin flooring solutions, including epoxy screeds, self-levelling screeds, decorative screeds, epoxy coatings, polyurethane screeds, cementitious pump screeds, demarcation lining and more. Our services also include surface preparation methods like dust-free shot blasting, diamond grinding, and scabbling to ensure optimal results.
What is epoxy screed, and where is it typically used?
Epoxy screed is a durable, chemical-resistant flooring made from a mix of resin and hardener. It bonds well to surfaces like concrete, offering strength, low maintenance, and a seamless finish. Commonly used in industrial environments, epoxy screeds are ideal for production areas, chemical plants, water treatment facilities, machine shops, and breweries due to their durability, optional non-slip surface, and easy maintenance.
(Source: Epoxy Screeds)
What is self-levelling screed, and what are its applications?
Self-levelling screed is a trowel-applied flooring that smooths itself as it sets, creating a seamless, durable, and easy-to-clean surface, typically between 1mm and 5mm thick. It’s ideal for resurfacing uneven or worn floors, offering a fast, cost-effective solution compared to traditional screeding methods. Common applications include showrooms, pharmaceutical facilities, laboratories, clean rooms, operating theatres, and general factory flooring. With benefits such as hygienic properties, chemical resistance, minimal downtime, and a range of decorative finishes, self-levelling screeds are versatile and efficient for a variety of environments.
(Source: Self-Levelling Screeds)
What are decorative screeds and coatings?
Decorative screeds and coatings are finishing solutions that enhance surfaces. They can incorporate materials like pigmented quartz, PVA flakes, glitter, and metallic crushed glass, providing a high-quality finish suitable for both wet and dry areas. At IFC, we specialise in applying decorative screeds and coatings over new or existing surfaces, including concrete and tiles. With limitless design possibilities and exceptional durability, these solutions enhance the aesthetic and functionality of various environments.
(Source: Decorative Screeds and Coatings)
What are the benefits of epoxy/resin coatings in industrial flooring
Epoxy coatings and screeds are essential for enhancing cement flooring in industrial and commercial buildings. They provide a durable, efficient surface that withstands years of use, making them a cost-effective solution. These coatings protect new and old floors, resist solvents, acids, and wear, and can improve reflectivity by up to 300%, reducing energy costs while creating a brighter workspace. Environmentally friendly with low toxicity and chemical emissions, epoxy coatings contribute to a healthier work environment. They can handle heavy foot traffic, forklift traffic and offer various finishes, including non-slip options, making them suitable for diverse applications.
(Source: Epoxy Coatings and Screeds)
How do polyurethane screeds differ from epoxy resin systems?
Polyurethane screeds and epoxy resin systems both provide durable flooring solutions but have key differences. Polyurethane screeds are highly resistant to thermal shock, abrasion, and chemicals, making them ideal for heavy-duty environments like food processing plants and breweries. They offer seamless, non-tainting surfaces with a fast cure time and are steam cleanable, ensuring high hygiene standards.
In contrast, epoxy resin systems are known for their superior strength and longevity but may not handle extreme temperature changes as well. While both options are robust, polyurethane screeds are better suited for environments with high thermal and chemical exposure, while epoxy systems excel in strength and adhesion.
(Source: Polyurethane Screeds and Coatings)
What are cementitious pump screeds, and when are they used?
Cementitious pump screeds are self-smoothing screeds mixed to a fluid consistency, allowing for easy transportation and application via a pump. Composed primarily of anhydrite compounds, they provide high-quality, level finishes and can be applied quickly, covering up to 2,000m² per day. They are suitable for a minimum thickness of 25mm when bonded and up to 35mm for floating finishes, making them ideal for high-traffic areas, chemical plants, water treatment facilities, and breweries.
Their advantages include superior quality, reduced dust during application, and efficient mixing for complex construction sites, ensuring a durable and smooth flooring solution.
(Source: Cementitious Pump Screeds)
What is the purpose of demarcation lining in industrial settings?
Demarcation lining in industrial settings creates visible pathways for pedestrians/workers and defines hazardous areas, which is essential for health and safety compliance, especially in warehouses and factories. These markings help guide foot and vehicle traffic, reducing accident risks. Industrial Flooring Contractors offer customised safety line solutions, assessing each workplace’s specific needs during site visits, and can incorporate textured surfaces for improved grip in slippery areas, further enhancing workplace safety.
(Source: Demarcation Lining and Symbols)
What is shot blasting, and why is it important?
Dust free shot blasting, or captive shot blasting, is a preferred method for preparing concrete and steel surfaces before applying coatings. This process effectively cleans and prepares surfaces, removing contaminants, old coatings, and creating non-slip textures without generating dust. Its high removal rate and cost-effectiveness contribute to minimal downtime during projects. The depth of the surface profile can be adjusted for various textures, making it versatile for different flooring specifications. Industrial Flooring Contractors (IFC) offers a range of shot blasting equipment, ensuring effective solutions for cleaning and preparation across diverse applications.
(Source: Dust-Free Shot Blasting)
What are the benefits of dust free diamond grinding in floor preparation?
Dust-free diamond grinding is an effective alternative to shot blasting when a smoother, non-textured finish is desired. While it is slower than shot blasting, it excels at improving the overall finish of uneven, worn, or damaged floors. Diamond grinding provides operators with complete control and is designed with sufficient weight to facilitate accurate and rapid grinding. Diamond grinding is supported by vacuum systems to maintain a dust-free environment, making it ideal for levelling uneven floors and removing old paints, coatings, and glues without excessive material removal.
(Source: Diamond Grinding)
What is scabbling and planing, and when are they used?
Scabbling and planing are aggressive floor preparation methods used to remove laitance, projections, and surface imperfections from concrete and asphalt. These techniques effectively texture floors and eliminate unwanted materials like paint, rust, and grease, making them ideal for heavy-duty work. While not suitable for coating preparation, they are excellent for preparing large areas for screed applications. Industrial vacuum machines are often used alongside these processes to minimise dust emissions.
(Source: Scabbling and Planing)
What is the role of floor sanding in floor preparation?
Floor sanding is crucial in preparing existing floors for new coatings. By utilising various grit sizes, sanding lightly scores the surface, providing a key for better adhesion of the new coating. It is also effective for preparing weaker substrates like sand and cement screeds. IFC employs a rotary sanding machine that operates quietly (64 dB) without fumes or dust, making it ideal for refurbishment and renovation projects.
(Source: Floor Sanding)
Which sectors do Industrial Flooring Contractors serve?
We serve a wide range of sectors, including food and beverage, automotive, pharmaceutical, chemical, warehouse and logistics, retail, commercial, and healthcare. Our flooring solutions are designed to meet the specific demands of each industry, ensuring compliance with safety and regulatory standards.
(Source: Sectors)
Why is a site survey important before starting an industrial flooring project?
A site survey is essential for assessing the current condition of your flooring and understanding the unique demands of your environment. It allows us to identify potential challenges, recommend the most appropriate flooring system, and provide a detailed, accurate proposal, ensuring that the installation process runs smoothly and meets your operational needs.
(Source: Get a Free Site Survey)
How do I arrange a free site survey for my industrial flooring project?
You can easily arrange a free site survey by filling out the form on our website or calling our team directly. A site survey allows us to assess the specific needs of your facility, including flooring type, environmental conditions, and any repairs needed, to provide an accurate quote and recommendation tailored to your project.
(Source: Get a Free Site Survey)
Who are some of the clients you’ve worked with?
We are proud to have worked with a wide range of clients across various industries, including Tesco, Asda, Jaguar Land Rover, Nestlé, and Kellogg’s, among many others. Our client list highlights our expertise in delivering high-quality industrial flooring solutions for some of the UK’s leading companies.
(Source: Client List)
What is resin bound flooring?
Resin bound flooring is a durable and flexible surface made from a mixture of natural aggregates and a clear resin binder. At Industrial Flooring Contractors, we specialise in the installation of resin bound solutions, creating a smooth, seamless finish suitable for various applications, including driveways, pathways, and patios.
What are the benefits of resin bound flooring?
Resin bound flooring offers numerous benefits, including excellent durability, aesthetic versatility, low maintenance requirements, permeability to water (reducing flooding and puddling), and a wide range of colour and texture options tailored to your design preferences.
Is resin bound flooring suitable for all weather conditions?
Yes, resin bound flooring installed by Industrial Flooring Contractors is designed to withstand various weather conditions. It is resistant to UV light, ensuring it won’t fade in the sun, and it is durable enough to endure heavy rain and freezing temperatures without cracking.
How do you install resin bound flooring?
Our installation process involves preparing the base surface, mixing the aggregates with resin, and then applying the mixture onto the prepared area. Our skilled team ensures the surface is level and finished with a smooth texture for optimal performance and appearance.
Can resin bound flooring be installed over existing surfaces?
Yes, we can install resin bound flooring over existing surfaces such as concrete or tarmac, provided they are in good condition and properly prepared. This feature saves time and can reduce overall installation costs.
How long does resin bound flooring installed by your team last?
When installed by our experienced professionals, resin bound flooring can last over 10-15 years with proper maintenance. We recommend regular cleaning and timely attention to any minor repairs to ensure its longevity.
What maintenance is required for resin bound flooring?
Resin bound flooring requires minimal maintenance. Regular sweeping and occasional pressure washing will keep the surface clean. It’s important to address any stains or spills promptly to prevent long-term damage.
Is your resin bound flooring slip-resistant?
Yes, we can customise resin bound surfaces to be slip-resistant by using appropriate aggregates. This feature makes it an excellent choice for driveways, paths, and other areas where safety is a concern.
Can I customise the design of my resin bound flooring?
Absolutely! At Industrial Flooring Contractors, we offer a wide range of colours and textures, allowing you to create a unique design that complements your property or meets specific aesthetic requirements.
How can I get a quote for resin bound flooring installation?
You can request a free, no-obligation site survey through our website or by contacting our team directly. We will assess your needs and provide a fully itemised quotation based on your project requirements.